LED Lighting Manufacturing for North American Programs

From linkable under cabinet lights to residential ceiling, outdoor and hospitality fixtures, LIBO supports product adaptation, sample validation and bulk production for brands, importers and project suppliers.

Modern kitchen with LED under cabinet lighting installed

Founded in 2004

20 years of manufacturing

15,000 m² Facility

Assembly and testing

ETL & FCC Programs

Compliance documentation

OEM & ODM

Structural development

LIBO Lighting manufacturing facility exterior
LED lighting assembly line Product display and testing area

Built Around North American Lighting Requirements

A residential lighting program may require 120V TRIAC dimming, field-selectable CCT, junction-box compatibility and retail packaging in the same project. Our engineering review starts with the customer’s drawings, target certification and installation method so that sample approval is based on the final production structure.

  • North American Residential and Outdoor

    Product platforms designed for 120V or 120-277V inputs, compatible with standard regional mounting hardware.

  • Structural and Electronic Engineering Support

    Adjusting driver space, LED board layouts, and housing structures to meet specific project lumens and thermal limits.

  • Sample-to-Production Specification Control

    Ensuring the approved CCT, dimming behavior, and finish are locked into the BOM for consistent batch manufacturing.

Lighting Categories Configured for Your Projects

Review product platforms that can be adapted for hardwired or plug-in installations, specific dimming protocols, and regional certification requirements.

LED Under Cabinet Lighting installed in kitchen

LED Under Cabinet Lighting

For kitchen programs with several cabinet lengths, the same product platform can be developed with hardwired, plug-in or linkable configurations. Selectable CCT and outlet options help distributors cover more installation needs without creating a completely separate housing for every SKU.

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Canless LED downlight installed in residential ceiling

Recessed and Ceiling Lighting

Canless downlights and flush mount fixtures designed for junction box mounting or direct ceiling installation. Regressed or gimbal structures available with TRIAC or 0–10V compatibility for residential and light commercial projects.

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Modern bath vanity light and backlit LED mirror

Bath Vanity Lights & LED Mirrors

Front-lit or backlit structures evaluated for damp locations. Configurations can include integrated defoggers, touch controls, and seamless dimming with CCT adjustment for residential, hotel, and apartment programs.

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Outdoor LED wall light with motion sensor

Outdoor Lighting

Wall sconces and security lights engineered with sealed cable entries and gasket structures. Options for motion sensors or photocell controls, verified through IP testing and salt spray evaluation for exterior durability.

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Low voltage LED landscape spotlight in garden

Landscape Lighting

Path lights, spotlights, and hardscape fixtures built for 12V or 24V systems. Housings adapt to ground stake or surface mounting, with capabilities for RGB, CCT tuning, or 2.4G group control for architectural landscape projects.

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Hotel headboard reading light with USB-C

Hospitality and Reading Lights

Designed for headboard mounting with adjustable reading heads. Projects can specify integrated USB, USB-C, wireless charging pads, or AC outlets, adapted to hotel furniture dimensions and guest room electrical layouts.

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Under Cabinet Lighting Developed Around Real Cabinet Installations

Cabinet programs rarely use one fixture length or one wiring method. A customer may need 9-inch, 18-inch and 24-inch models in the same range, while some projects require direct wiring and others use a power cord. LIBO can review the cabinet drawing, mounting-hole position, linking distance and driver layout before the first sample is assembled.

For retail programs, plug-in and hardwired versions can share the same housing platform where the electrical structure allows. This reduces unnecessary tooling differences and helps keep the lens appearance, color temperature and mounting accessories consistent across the series.

View Under Cabinet Lighting
Hardwired junction box structure for under cabinet light

Hardwired & Plug-In Options

Accommodates direct Romex wiring via knockouts or standard power cords based on local electrical codes.

Linking cord connecting two under cabinet fixtures

Linkable Product Platforms

End-to-end connectors or linking cords for continuous illumination across multiple cabinet sections.

Under cabinet light with integrated USB-C and AC outlet

USB, USB-C & Outlet Integration

Adds utility to kitchen workspaces. Structural review ensures adequate internal space for outlet current ratings.

Rotatable lens on LED fixture

Rotatable Lens & Direction

Adjustable light distributions to prevent glare on countertops, adapting to varying cabinet depths.

Featured Manufacturing Platforms

Linkable LED Under Cabinet Light

Linkable LED Under Cabinet Light

Available in multiple lengths with linking-cord and direct-wire configurations for continuous kitchen cabinet runs.

LED Under Cabinet Light with USB-C and Outlet

Under Cabinet Light with USB-C

Integrates AC receptacles and charging ports within the housing, requiring specific dimensional reviews for safe wiring.

Canless LED Downlight with junction box

Canless LED Downlight

Slim profile structure with remote junction box, supporting selectable CCT and TRIAC dimming for shallow ceiling plenums.

Low Profile LED Flush Mount Light

Low Profile Flush Mount Light

Designed for standard junction-box mounting with edge-lit or back-lit LED layouts to ensure uniform lens appearance.

LED Bath Vanity Light

LED Bath Vanity Light

Configurable lengths and backplate dimensions to cover standard wall boxes, optimized for damp location bathroom environments.

Backlit LED Bathroom Mirror

Backlit LED Bathroom Mirror

Integrated defogger pads, touch-sensor controls, and enclosed driver compartments for hospitality and residential projects.

Motion Sensor Outdoor Security Light

Motion Sensor Security Light

Adjustable two-head or three-head structures can be reviewed with the required detection range and photocell function before tooling.

LED Landscape Spotlight

LED Landscape Spotlight

Low-voltage cast aluminum structures evaluated for water ingress, supporting ground stake mounting for garden illumination.

ODM Development From Product Brief to Approved Sample

Moving from a concept to a certified lighting product requires strict control over dimensions, thermal management, and electrical components.

Engineer reviewing CAD drawing of lighting fixture

1. Product Brief and Drawing Review

The review begins with the application, housing size, mounting method, target wattage and certification market. For an under cabinet light, the cabinet depth and wire exit may affect the housing design; for an outdoor wall light, the back plate and sealing path need to be confirmed before appearance development.

2. Structural and Electronic Development

Engineering determines the housing structure, mounting holes, driver space, and LED board layout. The heat path is evaluated to ensure junction temperatures remain within limits, while sensor or switch positions are mapped out for user accessibility.

3. Prototype and Function Check

During the sample stage, the physical assembly is verified. We confirm that the appearance matches expectations, and check the CCT, wattage, dimming curve, sensor sensitivity, and any integrated USB or outlet functions against the initial brief.

4. Testing and Sample Approval

Before customer approval, the prototype undergoes photometric testing, temperature rise evaluation, and aging tests. Depending on the project, flicker tests, waterproof validation, salt spray tests, or packaging drop tests are conducted to mitigate deployment risks.

Testing and assembling a lighting prototype

5. Mass Production Transfer

Once the sample is approved, the exact BOM, structural drawings, color specifications, driver models, and packaging requirements are locked into the production documentation. This transfer process is critical to reduce deviations and ensure mass production stability.

Testing Before a Product Moves Into Bulk Production

A sample that lights normally for several minutes is not enough for production approval. Wattage, CCT, lumen output, temperature rise and dimming behavior need to be checked against the agreed specification, especially when several sizes share one product family.

Outdoor products can be evaluated for water entry and finish corrosion before final approval. Packaging drop tests are used when the carton structure, product weight or retail delivery method creates a higher risk of lens or housing damage during transport.

Integrating sphere for photometric testing

Photometric Testing

Measures lumen output, CCT, CRI and light distribution for the approved configuration.

Goniophotometer generating IES files

IES File Support

Provides photometric data for project review and professional lighting layout planning.

Waterproof testing chamber for outdoor lights

Waterproof Testing

Checks sealing joints, cable entry and enclosure performance according to the required test condition.

Salt spray corrosion testing machine

Salt Spray Testing

Evaluates coating and exposed metal parts for coastal or humid outdoor applications.

LED fixtures on aging test racks

Aging Test

Checks driver, LED board and temperature behavior over extended continuous operation.

Carton undergoing packaging drop test

Packaging Drop Test

Verifies carton protection before bulk shipping or retail parcel distribution.

Production Control Based on the Approved Configuration

Once the sample is approved, the confirmed housing, LED board, driver, CCT, finish and accessories are transferred into the production documentation. This is especially important for product families that include several sizes, because a component change in one model should not create a visible color or function difference across the range.

During assembly and aging, production units are checked against the approved sample and electrical specification. Packaging materials, inner protection and carton configuration can also be reviewed when the order is intended for retail distribution or parcel delivery.

2004

Year Founded

~15,000 m²

Factory Area

~300

Employees

ISO 9001

& BSCI Systems

Workers on LED assembly line Mass production aging test area Finished goods packaging area Warehouse with organized cartons

Lighting Products Built for Defined Installation Conditions

Kitchen cabinet lighting application

Kitchen Cabinet

Linkable, hardwired and plug-in lighting for different cabinet lengths and wire-routing conditions.

Bathroom vanity lighting application

Bathroom

Vanity lights and LED mirrors with dimming, CCT selection and optional defogging functions.

Bedroom ceiling lighting application

Bedroom and Living Space

Flush mounts and recessed fixtures compatible with residential junction boxes and TRIAC dimmers.

Building entrance lighting application

Building Entrance

Wall lights and security lights with sealed housings, motion sensing or dusk-to-dawn control.

Garden landscape lighting application

Garden and Landscape

Low-voltage spotlights and path lights designed for ground mounting and weather resistance.

Hotel guest room reading light application

Hotel Guest Room

Reading lights with adjustable heads, USB-C charging, outlets and headboard mounting options.

Product specification label with ETL mark
Junction box wiring diagram detail Retail packaging carton for lighting product

Developed for North American Electrical and Installation Requirements

A product intended for a residential retail program may require 120V TRIAC dimming and junction-box mounting, while a commercial version may use 120–277V input and 0–10V control. These configurations should be separated during the engineering review because the driver space, wiring and certification scope may not be interchangeable.

For Canadian or North American retail programs, labels, instruction language, carton markings and installation accessories can be reviewed together with the product specification rather than added after production starts.

120V Residential Input 120–277V Commercial TRIAC & 0–10V Dimming Junction-Box Mounting ETL & FCC Requirements

Compliance and Documentation for Customer Review

Certification and test documents are reviewed by product model and configuration. A change in driver, wattage, emergency function or housing structure may require a separate evaluation, so the final certification scope should be confirmed before mass production.

Reports and certificates can be provided for applicable products during project review.

ETL Listed
FCC Compliance
BSCI Audit
ISO 9001 System

How a Lighting Project Moves Forward

Reviewing customer requirements and drawings
1

Send the Requirement

Provide product images, target specifications, dimensions, quantities, target market or existing samples.

Engineering review of lighting structure
2

Review the Structure

LIBO checks the mounting method, electrical layout, housing space, functions and certification needs.

Customer approving lighting sample
3

Approve the Sample

Confirm the physical appearance, light color, wattage, dimming, accessories and packaging design.

Mass production line starting
4

Start Bulk Production

Schedule mass production strictly according to the approved drawings, BOM, sample and packaging data.

Standard products can move directly to sampling after specification confirmation. ODM projects may require structural drawings, electronic review or tooling adjustment before the final sample is ready. MOQ and lead time should be confirmed according to the product structure, finish, certification and packaging requirement.

Why Work With LIBO Lighting

Assorted lighting products

Residential & Outdoor Range

From cabinet lights and downlights to outdoor sconces, covering multiple categories for a single brand.

Engineering structural design

Structural & Electronic Dev

Capable of adjusting product dimensions, mounting methods, driver layouts, and dimming controls.

Approved sample comparison

Sample-Based Transfer

Mass production is strictly executed based on the approved sample, drawings, BOM, and function requirements.

Testing equipment

Testing for Defined Risks

Arranging photometric, waterproof, salt spray, aging, and packaging tests based on application needs.

North American plug and wire

North American Experience

Familiar with 120V, 120–277V, TRIAC, 0–10V, ETL, and FCC project specifications and constraints.

Retail packaging box

Retail & Project Packaging

Adjusting inner box, master carton, protective materials, and labels for specific shipping methods.

Engineers reviewing lighting plans in a modern facility

Planning a New LED Lighting Program?

Send us the product drawing, target specification or existing sample. We will review the housing structure, electrical configuration, testing requirements and production feasibility before preparing the quotation or sample plan.

Standard products, functional modifications and ODM development are available for review.